Powders
High-Quality Powder Manufacturing
Flavored or unflavored. Nutritional or functional. We formulate, blend, and package powder supplements that taste great, mix clean, and scale effortlessly.
Where Function Meets Flavor
Powders require a delicate balance — taste, texture, flowability, and shelf stability all matter. At NutraStar, we’ve mastered that balance. Our state-of-the-art blending equipment, flavor masking techniques, and moisture-controlled environments ensure your powder product works and feels great to consume.
Whether you’re looking for a plant-based protein, nootropic drink mix, greens blend, or recovery formula, we’ve got the experience and tools to bring your vision to life.
Powder Capabilities
We handle a wide range of powdered products with precision and care:
- Blend uniformity and moisture control.
- Formats: drink mixes, meal replacements, pre-workouts, greens blends, electrolytes
- Flavor profiles: natural, sweetened, unsweetened, custom flavor systems
- Functional support: energy, immunity, sleep, focus, digestion, and more
- Solubility and mixability optimization
Powder Manufacturing Process
- Precision dry blending in temperature- and humidity-controlled facilities
- Inline sifting and de-clumping
- Flavor coating and dust suppression are available
- Metal detection and contaminant screening
- Small and large batch runs available
Clean, consistent, and easy to scale.
Powder Formulation Support
“Need help perfecting your flavor or flow?”
From ingredient interactions to texture and taste, our R&D team helps fine-tune every aspect of your powder formulation, ensuring it’s both effective and enjoyable.
When We Say Quality, We Back It Up
At NutraStar, quality is more than a checklist — it’s a culture. Our certifications speak for themselves: cGMP, FDA compliant, UL certified, and one of the only ISO 17025-certified in-house labs in the industry. Data, oversight, and total accountability for every batch we produce.
Packaging Options
We offer flexible and protective packaging options designed for powders:
- Jars, tubs, and gusseted pouches
- Custom labeling and branded packaging
- Heat sealing, scoops, and freshness systems available
- Fulfillment, inventory storage, and shipping support
Compliance & Testing
- Stability and microbial testing
- Ingredient traceability and batch documentation
- Label and claim review support
- 3rd-party testing available
Frequently Asked Questions
What are your minimum order quantities (MOQ)?
Our minimum order quantities vary by product type. For tablets and capsules, we typically start at 10,000 bottles or 750,000 units, while powder products begin at 5,000 bottles. We can discuss custom arrangements based on your specific needs.
What certifications does your facility have?
Our facilities are FDA-registered and cGMP, USDA Organic, NSF, ANAB, Vegan, Orthodox Union, QAI, GFCO Gluten Free, HALAL, AHPA, GMP, Non GMO certified. We maintain strict quality control standards and undergo regular third-party audits to ensure compliance with all regulatory requirements.
How long does the manufacturing process take?
Production timelines typically range from 8-12 weeks after formula approval and order placement. Custom formulations may require additional time for R&D and stability testing.
Do you provide custom formulation services?
Yes, we offer complete custom formulation services. Our R&D team can help develop unique formulas or optimize existing ones to meet your specific requirements and market demands.
What quality control measures do you have in place?
We maintain rigorous quality control throughout the manufacturing process, including raw material testing, in-process checks, and finished product analysis. Each batch undergoes thorough testing for potency, purity, and stability.
Can you help with packaging and labeling?
Yes, we offer comprehensive packaging solutions including bottles, pouches, and custom packaging options. We can assist with label compliance with all regulatory requirements.
Still have additional questions?
Capsules
We produce high-quality hard and soft gel capsules with precise dosing and consistent quality, meeting the highest industry standards.
Tablets
Our tablet manufacturing delivers optimal bioavailability and dissolution, with rigorous quality control ensuring precise specifications.
Powders
We create high-quality nutritional powders with precise ingredient blending and optimal packaging for maximum stability and shelf life.
World-Class Facilities
Located in Chandler, AZ and Farmingdale, NJ, our combined 250,000+ sq ft facilities produce high volumes of quality capsules, tablets, and powders to custom specifications. We ship directly to any location in the world.
Your Trusted Manufacturer
Our capacity to consistently deliver high volumes of quality supplements has made us the manufacturer of choice for hundreds of companies throughout the U.S. and around the world.
Custom Formulation, In-House R&D
Every product starts with your goals. Our in-house team helps you develop custom formulations that meet your specs, align with regulatory standards, and scale seamlessly. From ingredient sourcing to R&D samples, we guide you through the entire process — all under one roof.
